esp-weatherstation/cad/box.scad

$fn = 50;

module PCB() {
    minkowski() {
        cube([130,75+4+20,1.8]);
        cylinder(r=0.8,h=0.8);
    }
}

module box(height) {
    difference() {
        minkowski() {
            cube([130-4,57,height]);
            cylinder(r=8,h=2);
        }
        translate([0,0,2]) cube([130-4,57,height+2]);
    }
}

module louver(x, z, num) {
for (i=[0:num])
   translate([0,0,i*7])
     rotate([-45,0,0]) cube([x,3,z]);
}

module honeycomb(num_x, num_y, size) {
    for (i=[0:num_y]) {
        translate([0,i*2.4*size,0])
        for (k=[0:num_x]) {
            if( k%2==0) {
                offset = 2.4*size*0.5;
                translate([k*2.2*size,offset,0]) rotate([0,0,360/12])
                cylinder($fn=6, r=size, h=3);
            }
            else {
                offset = 0;
                translate([k*2.2*size,offset,0]) rotate([0,0,360/12])
                cylinder($fn=6, r=size, h=3);
            }
        }
    }
}

module mount() {
    rotate([90,90,0]) {
        translate([-4,0,0]) cylinder(r=2.5,h=12);
        translate([-4,-2.5,0]) cube([14,5,12]);
        translate([10,0,0]) cylinder(r=5,h=12);
                translate([-20,-5,2+4]) cube([30,10,12-2-4]);
    }
}

module screwhole() {
    translate([0,60+10,0]) rotate([90,0,0]) {
        cylinder(r=1.4,h=12+10);
        cylinder(r=3,h=7.8);
    }
}

module rail() {
    rotate([90,0,0]) {
        difference() {
            linear_extrude(height=57+8+2) polygon([[-1.4,0],[1.4,0],[2.4,4],[-2.4,4]]);
            translate([-5,0,57+10]) rotate([-45,0,0]) cube([10,10,10]);
        }
    }
}

module base(height) {
    difference() {
        union() {
            difference() {
                union() {
                    box(height);
                    translate([-4,57+8,81.8]) rail();
                    translate([130,57+8,81.8]) rail();
                }
                translate([5,-15,2.6]) louver(120,25,9);
                translate([130-4+15,3,2.6]) rotate([0,0,90]) louver(50,25,9);
                translate([-15,53,2.6]) rotate([0,0,-90]) louver(50,25,9);
                translate([5+1,5+1,-0.5]) honeycomb(13,4,4);
            }
            translate([-1.4,20,0]) cube([1.4,12,80+2]);
            translate([126,20,0]) cube([1.4,12,80+2]);
        }
        translate([-2,27,5]) rotate([90,0,0]) PCB();
        translate([20+8/2,57+10,53]) mount();
        translate([100+8/2,57+10,53]) mount();
        translate([-4,0,5]) screwhole();
        translate([-4,0,8+66.6]) screwhole();
        translate([130,0,5]) screwhole();
        translate([130,0,8+66.6]) screwhole();
        

    }
}

module top() {
    difference() {
        translate([0,0,82.4])
            minkowski() {
                    cube([130-4,57,7.6]);
                    cylinder(r=8,h=2);
            }
            translate([0,0,74]) rotate([7,0,0]) cube([130-4,57,8]);
            translate([0,-8,74+4+6]) rotate([7,0,0]) cube([130-4,57+2*8,8]);
        minkowski() {
            translate([-4,57+8,81.8]) rail();
            cylinder(r=0.4,h=0.4);
        }
            minkowski() {
                translate([130,57+8,81.8]) rail();
                cylinder(r=0.4,h=0.4);
        }
    }
}

//color([0,1,0]) 
    difference() {
        base(80);
        translate([-50,56.8,-10]) cube([250,20,100]); // subtract back
    }

//color([0,0,1])
%    difference() {
        base(80+10);
        translate([-50,-20,-10]) cube([250,20+56.8,120]); // subtract front
    }

//color([1,0,0])
%    top();