esp-weatherstation/cad/box.scad

$fn = 50;

module PCB() {
    minkowski() {
        cube([130,75+4+20,1.8]);
        cylinder(r=0.8,h=0.8);
    }
}

module box(height) {
    difference() {
        minkowski() {
            cube([130-4,57,height]);
            cylinder(r=8,h=2);
        }
        translate([0,0,2]) cube([130-4,57,height+2]);
    }
}

module louver(x, z, num) {
for (i=[0:num]) {
   translate([0,-3.6,i*7]) {
     rotate([-45,0,0]) cube([x,3,z]);
//     translate([0,32,0]) rotate([45,0,0]) %cube([x,3,z]);
   }
}
}

module honeycomb(num_x, num_y, size) {
    for (i=[0:num_y]) {
        translate([0,i*2.4*size,0])
        for (k=[0:num_x]) {
            if( k%2==0) {
                offset = 2.4*size*0.5;
                translate([k*2.2*size,offset,0]) rotate([0,0,360/12])
                cylinder($fn=6, r=size, h=3);
            }
            else {
                offset = 0;
                translate([k*2.2*size,offset,0]) rotate([0,0,360/12])
                cylinder($fn=6, r=size, h=3);
            }
        }
    }
}

module mount() {
    rotate([90,90,0]) {
        translate([-4,0,0]) cylinder(r=2.5,h=12);
        translate([-4,-2.5,0]) cube([14,5,12]);
        translate([10,0,0]) cylinder(r=5,h=12);
                translate([-20,-5,2+4]) cube([30,10,12-2-4]);
    }
}

module screwhole() {
    translate([0,60+10,0]) rotate([90,0,0]) {
        cylinder(r=1.4,h=12+10);
        cylinder(r=3,h=7.8);
    }
}

module rail(length=57+2) {
    rotate([90,0,0]) {
        difference() {
            linear_extrude(height=length) polygon([[-1.4,0],[1.4,0],[2.4,4],[-2.4,4]]);
            translate([-5,0,length]) rotate([-45,0,0]) cube([10,10,10]);
        }
    }
}

module helper_cut() {
    difference() {
        translate([0,0,4]) rotate([0,0,-45]) cube([10,10,100]);
        translate([-2,-10,0]) rotate([0,0,0]) cube([20,10,100+0.2]);
    }
}

module stand1() {
    difference() {
        union() {
            translate([-8,0,-12]) cube([10,57,12+0.2]);
            translate([0,0,-12]) cylinder(r=8,h=12+0.2);
            translate([0,57,-12]) cylinder(r=8,h=12+0.2);
        }
        translate([-20,57/2-4+2,-23]) rotate([0,90,0]) cylinder(r=28,h=200);
        translate([0,-20,-20]) cube([130-4,100,30]);
    }
    difference() {
        union() {
            translate([130-6,0,-12]) cube([10,57,12+0.2]);
            translate([130-4,0,-12]) cylinder(r=8,h=12+0.2);
            translate([130-4,57,-12]) cylinder(r=8,h=12+0.2);
        }
        translate([-20,57/2-4+2,-23]) rotate([0,90,0]) cylinder(r=28,h=200);
        translate([0,-20,-20]) cube([130-4,100,30]);
    }
}

module base(height) {
    difference() {
        union() {
            difference() {
                union() {
                    box(height);
                    translate([-4,57,81.8]) rail();
                    translate([130,57,81.8]) rail();
                }
                translate([5,-15,-1]) louver(117,25,9);
                translate([130-4+15,3,-1]) rotate([0,0,90]) louver(50,25,9);
                translate([-15,53,-1]) rotate([0,0,-90]) louver(50,25,9);
                translate([5+1,5+1,-0.5]) honeycomb(13,4,4);
            }
            translate([-1.4,20,0]) cube([1.4,12,80+2]);
            translate([126,20,0]) cube([1.4,12,80+2]);
            stand1();
        }
        translate([-2,27,5]) rotate([90,0,0]) PCB();
        translate([-2.6,27,0]) helper_cut();  // make this fdm-printable on front face
        translate([130-10-3-2.6,27,0]) helper_cut();
        translate([20+8/2,57+10,53]) mount();
        translate([100+8/2,57+10,53]) mount();
        translate([-4,0,5]) screwhole();
        translate([-4,0,8+66.6]) screwhole();
        translate([130,0,5]) screwhole();
        translate([130,0,8+66.6]) screwhole();
        

    }
}

module roof1() {
    difference() {
        translate([0,0,82.4])
            minkowski() {
                    cube([130-4,57,7.6]);
                    cylinder(r=8,h=2);
            }
            translate([0,0,74]) rotate([7,0,0]) cube([130-4,57,8]);
            translate([0,-8,74+4+6]) rotate([7,0,0]) cube([130-4,57+2*8,8]);
        minkowski() {
            translate([-4,57-1.2+8,81.8]) rail(57+2+8);
            cylinder(r=0.4,h=0.4);
        }
            minkowski() {
                translate([130,57-1.2+8,81.8]) rail(57+2+8);
                cylinder(r=0.4,h=0.4);
        }
    }
    translate([-4,57+2,82+7.6+2]) rail();
    translate([130,57+2,82+7.6+2]) rail();
}

//color([0,1,0]) 
%    difference() {
        base(80);
        translate([-50,56.8,-30]) cube([250,20,150]); // subtract back
    }

//color([0,0,1])
%    difference() {
        base(80+10);
        translate([-50,-20,-30]) cube([250,20+56.8,150]); // subtract front
    }

//color([1,0,0])
    difference() {
        roof1();
        translate([-50,56.8,-30]) cube([250,20,150]); // subtract back
        // ToDo: don't subtract back but make back side not as tall as it is now
    }